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Positional and welding pins for the automotive industry
Positional And Welding Pins For The Automotive Industry,Exceptional Breaking Strength And Dimensional Stability
Positional (setting) and welding pins are widely used in the automotive industry due to a unique set of properties:
Related Data
Main component | 99%Al2O3 | S-SiC | ZrO2 | Si3N4 | ||
Physical Property | Density | g/cm3 | 3.9 | 3.1 | 6 | 3.2 |
Water Absorption | % | 0 | 0.1 | 0 | 0.1 | |
Sinter Temperature | °C | 1700 | 2200 | 1500 | 1800 | |
Mechanical Property | Rockwell Hardness | HV | 1700 | 2200 | 1300 | 1400 |
Bend Strength | kgf/mm2 | 3500 | 4000 | 9000 | 7000 | |
Compression Intensity | Kgf/mm2 | 30000 | 20000 | 20000 | 23000 | |
Thermal Property | Maximum working temperature | °C | 1500 | 1600 | 1300 | 1400 |
thermal expansion coefficient 0-1000°C | /°C | 8.0*10-6 | 4.1*10-6(0-500°C) | 9.5*10-6 | 2.0*10-6(0-500°C) | |
5.2*10-6(500-1000°C) | 4.0*10-6(500-1000°C) | |||||
Thermal Shock resistance | T(°C) | 200 | 250 | 300 | 400-500 | |
Thermal Conductivity | W/m.k(25°C | 31 | 100 | 3 | 25 | |
300°C) | 16 | 100 | 3 | 25 | ||
Electrical Property | Resisting rate of Volume | ◎.cm | ||||
20°C | >1012 | 106-108 | >1010 | >1011 | ||
100°C | 1012-1013 | – | – | >1011 | ||
300°C | >1012 | – | – | >1011 | ||
Insulation Breakdown Intensity | KV/mm | 18 | semiconductor | 9 | 17.7 | |
Dielectric Constant (1 MHz) | (E) | 10 | – | 29 | 7 | |
Dielectric Dissipation | (tg o) | 0.4*10-3 | – | – | – |
Full-ceramic pins have much lower thermal conductivity than hard-metal pins Superior abrasion resistance compared to hard metal pins, with higher tensile strength and higher max operating temperatures Treated properly, full-ceramic pins last much longer than other pin materials
ceramic weld pin is a standard shape and size for projection welding applications. Ceramic pins provide high durability and reliability at a much lower cost than full ceramic pins, and are less prone to shattering after being mishandled or dropped. Ceramic-coated pins are more durable and cost-effective than anodized steel or KCF, and do not require heat treatment before use.
For dimensions and specifications, see the diagram in the pictures above.
Product Name | Ceramic Positioning and Welding Pins for Automobile Industry M6 M8 M10 Weld Pins |
Material | zirconia ceramic or silicone nitride |
Color | White, Black, dark grey |
Type | Insulating ceramics for welding |
HV hardness | 1300-1700 |
Density | 3.2-6.0 g /cm3 |
water absorbsion | 0% |
Compressive strength | 2200 mpa |
Max use temperature | 1500 -1700 °C |
Samples | Avaliable |
Shipping: | Air Express (DHL/UPS/TNT/ FedEx) or Ocean Shipping |
Typically, locating pins are used for controlled, fine tolerance positioning of a work piece. For example, a pallet that is moved along one axis, where the drive mechanism is not accurate and stable enough to place it in a position sufficiently accurate to execute a particular process, the use of locating pins may be the best solution. Usually two locating pins are enough to properly locate the work piece on one plane.
Now we offers a full line of standard and custom-made ceramic locating and welding pins. Advanced ceramics, which ensure a perfect fit for sheet metal and nuts and are subjected to temperatures of up to 600 °c, have long replaced metal in the production of welding pins. Metal cannot compete with ceramics with regard to insulating properties, resistance to temperature change, and minimal wear and tear due to the high degree of hardness and durability. Yet another advantage of ceramics is their smooth polished surface, which prevents welding spatter from adhering.
Materials: